Chemical recycling proponents are investing in major projects to scale up the technology. Yet lingering policy and business factors will affect the trajectory of this fast-developing recycling sector.

A worker stands in front of ExxonMobil's advanced recycling facility in Baytown, Texas.
ExxonMobil’s “advanced recycling” facility in Baytown, Texas, which started operations in 2022, is meant to process more than 80 million pounds of plastic a year. It’s one of numerous large-scale chemical recycling projects in progress in the U.S. Courtesy of ExxonMobil

Megan Quinn, Senior Reporter, Waste Dive

Chemical recycling is at a turning point in proving its financial viability and ability to scale to meet the demands of a changing plastics recycling industry. 

Years ago, many of the technologies that made chemical recycling possible were still in the developmental stage, with companies focusing on getting their work out of the lab and into the real world. 

But now companies such as Dow, Eastman, LyondellBasell, ExxonMobil, PureCycle, Cyclyx, and others are investing millions of dollars a year in scaling those technologies, saying the investments will speed up the process of keeping hard-to-recycle plastics out of landfills and funnel them into feedstocks for new products.

Chemical recycling, also called advanced recycling or molecular recycling by the plastics industry, is a broad term for numerous processing technologies that break down recovered plastics to the molecular level to become “building blocks” for new plastics or other products. Common techniques include pyrolysis, gasification, and depolymerization.

Companies have poured millions of dollars into expanding capabilities in recent years, and they say those investments are finally paying off as they move on from small-scale experiments and open new facilities or ink offtake agreements. Mechanical recyclers and waste companies are also getting involved. Meanwhile, recently passed laws could make it easier to open facilities in certain states. 

But some environmental and health experts say chemical recycling companies aren’t able to manage the volumes of material they claim, fueling an unsustainable reliance on plastic instead of taking steps to reduce or eliminate plastic use. They also worry the facilities create harmful health impacts.

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